Conceptual Design of Experimental Test Rig for Research on Thermo-Flow Processes During Direct Contact Condensation in the Two-Phase Spray-Ejector Condenser

Abstract

The paper presents the conceptual design of a prototype experimental facility for mixing jet-type flow condensers investigations when the steam in exhaust gases is condensed on the water jet in the presence of CO2. The proposed experimental test rig was designed to give abilities to investigate the effectiveness of jet condensers experimentally as part of the CO2 capture phase and especially to investigate Spray-Ejector Condensers (SEC) developed as the combination of ejector and condenser devices. The paper presents the design and key features of the prototype installation components. The basic design was developed based on the simulation results, and for this purpose, model of installation, including characteristics of individual components, was built. The developed model helps to evaluate the main performances of the conceptual test rig and supports the test-rig design process. The main components and the features of the steam generation unit, CO2 supply and mixing with steam, process water preparation, and H2O and CO2 separation subsystem are discussed. The measuring system was designed to test the efficiency of compression and condensation processes of the SEC fed by the CO2/H2O gas mixture. The performances of the two-phase jet condensers can be analyzed by experimental investigation and calculation of heat transferred to the cooling water during direct contact condensation with the presence of CO2. The paper presents the results of heat flowrates and their uncertainties for the selected period of the experimental test, confirming the application of the novel developed test rig.

Conceptual Design of Experimental Test Rig for Research on Thermo-Flow Processes During Direct Contact Condensation in the Two-Phase Spray-Ejector Condenser